Enameled Car Essential Goods

Electric motors usually convert electrical energy into mechanical motion through the interaction of a magnetic field and a current-carrying conductor. Motors exist in many different applications, such as fans, blowers, pumps, machines, household appliances, power tools and disk drives. The largest motor rated at thousands of kilowatts is used in the propulsion of large ships and other applications. The smallest motor can move the dial in an electric watch.

The motor contains copper enameled wire to generate the desired magnetic field. For a given size frame, the high conductivity material reduces the energy loss due to coil resistance. Poor conductors produce more waste heat when they convert electrical energy into kinetic energy.

Due to its high conductivity, copper is commonly used for coil winding, bearing, collector, brush and motor connectors, including the highest quality motor. Copper has higher conductivity compared with other materials, which can improve the electric energy efficiency of the motor. For example, to reduce the load loss of continuous induction motors over 1 HP, manufacturers always use copper as the conductive material in the windings. Aluminum is a substitute for motors with smaller horsepower, especially when used discontinuously.

One of the design elements of a quality motor is to reduce heat loss due to conductor resistance. In order to improve the power efficiency of induction motor, the load loss can be reduced by increasing the cross section of copper coil. The amount of copper in stator winding is 20% higher than that in standard winding.

The early development of motor efficiency focuses on reducing electrical losses by increasing the filling weight of stator windings. This makes sense because electricity losses typically account for more than half of all energy losses, and stator losses account for about two-thirds of electricity losses. However, there are disadvantages in improving the electric efficiency of the motor through large Enameled Wire . This increases the size and cost of the motor, which may not be desirable in applications such as appliances and cars.

Enameled Wire Manufacturers to Provide Quality Services to Xinyu

Xinyu-enameledwire is specialized in manufacturing of Enameled Wire for many years. We can product Enameled Copper Wire and enameled aluminum wire. High skilled staffs and technical engineers have been dedicated to enameled wire techniques since our company was founded.

Properties of Xinyu Enameled Wire

Enameled wires have excellent resistance to heat. That’s why they are used in making electric coils.

They are also resistant to heat shock.

They are also resistant to wearing and tearing.

They offer especially magnificent resistance to refrigerant materials.

They are smooth, hard, and durable.

They are chemically resistant, and cannot burn.

Main Applications of Xinyu Enameled Wire:

Small transformers, linear motors, relays, solenoids, small motors, clock coils, watch coils, magnetic heads.

Automotive sensors and coils as relais and ignition coils.

Generators, dry-type or oil-immersed

Anti-explosion motor, air-conditioner compressor, washing machines.

Military and space applications

Xinyu-enameledwire offer good after-sale service, many yeras production experience, perfect set of test equipment, fast and on-time delivery, so we own more and more customers.

We are keen on building long-term solid relationship with all serious buyers, with sincerity, we welcome you to visit our site xinyu-enameledwire and patrons.

Through the Introduction of Enamelled Copper Wire UL 200 Xinyu

Xinyu 200 Enameled Copper Wire Characteristic: The product can work continuously under 200C and 220C.lt has excellent properties of heat resistance,resistence to refrigerators,chemical and radiation.lt is suitable for the motors of compressors and air-conditioners and rolling mill motor working in adverse and high-quality power tools and light fitting and special power tools of aerospace,nuclear industry,steel-smelting and coal cutting and canned motor pump and automotive motor,etc.

Standard in accordance with : IEC 60317-13

Advantages Of Xinyu Copper Enameled Wire:

A) Stable quality, high-purity copper conductor adopted.

B) The most competitive price for your market.

C) Professional technology support and timely after-sale service.

D) Free sample available for your test.

E) Special specification can be customized, OEM is also accepted.

F) Fast Delivery, 12-15 days for one 20GP container’s loading.

G) Elantas insulation available.

H) Diameter range from 0.18mm to 6.50mm, thermal class from 130 to 220.

I) Longer quality guarantee period, any quality problem we will compensate for your loss.

Enameled copper wire

1. 130, 155, 180, 200 centigrade

2. 0.05-1.80mm

Features of Xinyu Enameled Copper Wire:

1) Able to bear corona performance

2) Able to bear solvents

3) Able to bear refrigerant

4) Especially suitable for frequency conversion and control of motor winding in:

a) Frequency conversion refrigerators

b) Frequency conversion air conditioner compressor

c) Electromechanical winding

d) Other electrical machinery with the same demands

Main Application of Xinyu Enameled Copper Wire

–Lighting fixtures

–Transformers

–Coils

–Switchgear

–Solenoid valves

–Automobiles

–Electrical appliance

–Industrial electronics

–Pumps & fans motor

Under the the guidance of “Quality First, Customer Uppermost”, Xinyu-enameledwire has made great efforts in technological innovation and market development. Welcome your visit.

Describes the Advantages and Application of Enameled Wire

Talking about the strengths of Enameled aluminum wire and its application field. Aluminum enameled wire has the following advantages DC resistivity: The DC resistivity of the copper clad aluminum wire is about 1.45 times that of the pure copper wire; the resistance phase together, the copper clad aluminum wire component. Outstanding solderability: The copper clad aluminum wire has the same congruence as the pure copper wire because of its concentric coating of pure copper. Brazability, not special treatment like aluminum wire; together, copper clad aluminum wire has a thick copper layer to ensure that when painting. Light weight: The copper clad aluminum wire density is 1/2.5 of the pure copper wire of the same wire diameter, which is very useful for the component of the falling coil. Replacing copper wire with Shenzhou copper-clad aluminum wire can save at least 30% of the cost.

Copper clad aluminum enameled wire application field

1. High frequency transformers and general transformers;

2, inductance, electromagnetic coil;

3. The motor includes motors with high environmental requirements such as household motors, various micro motors and compressors;

4. Special electromagnetic wires for audio coils and optical drives;

5. Electromagnetic wire for display deflection coil;

6. Electromagnetic wire for degaussing coil;

Notes on the use of aluminum Enameled Wire:

aluminum enameled wire is a signal transmission, but it is now a power transmission. It is very simple to question, and the life of its goods will be greatly reduced. In fact, in the use of aluminum enameled wire, pay attention to the oxidation maintenance of the undercut wire to ensure the useful connection between copper and aluminum, can be used for a long time.

There are many areas in which copper-clad aluminum wire and copper-clad aluminum enamel bags cannot be used. However, in fact, many companies use transformers, which is very worrying. The worry of the use of copper clad aluminum wire is 2 points, the self-resistance is higher than that of the cross-section copper, and the temperature rise is doubtful; the easy oxidation of aluminum wire will further increase the wire resistance and avoid oxidation.

The most worrying is the copper and aluminum in the copper clad aluminum wire, the metallurgical connection often said in the industry, the reliability in the long-term application process, in the process of thermal expansion and contraction, copper and aluminum contact can Whether it can withstand testing, there is no real proof in the industry.

Introduction of Xinyu 180 Enamel Copper Clad Aluminum Wire

Xinyu-enameledwire was founded in 2003 year, we specialized at manufacture and export of Enameled Wire . The producuts we supplied as follows:

enameled copper wire;

enameled aluminum wire;

Enameled Copper Clad Aluminum Wire;

Enameled Rectangular Copper Wire;

Enameled Rectangular Aluminum Wire;

Paper-covered Rectangular Copper Wire;

Paper-covered Rectangular Aluminum Wire;

Transformer Aluminum Foil;

Transformer Copper Foil

Xinyu 180 Enameled Copper Clad Aluminum Wire Brief Info

Xinyu 180 Enameled Copper Clad Aluminum Wire has excellent properties of scratch resistance,film adhesion,electrical property,solvent resistance and heat dissipation,widely used in audio coils,deflection coils,degaussing coils,mobile communication equipments.

PRODUCT:Enameled Copper Clad Aluninum Wire

STANDARD:Q/320584 EIW001-2010

DATE: 14th,Jul.,2017

TYPE:CCAQZY-2/180

SIZE:0.900mm

Thanks to our strict quality control system and qualified service team, We have established very friendly and successful business relationships with customers all around the world.

It’s our consistent and sole goal that customers’ satisfactions are always of the first importance. Xinyu-enameledwire.com sincerely welcome customers and friends from all over the world to be hand in hand with us, To develop together, and create the beautiful future together with you.

Want to know more about the enameled wire , please click here to visit our homepage.

Different Kinds of Enameled Wire and Their Performance

Acetal enameled wire ; thermal grade of 105 and 120 are two kinds, with good mechanical strength, adhesion, resistance to transformer oil and refrigerant resistance, but the product is poor moisture resistance, thermal softening breakdown temperature is low, durable benzene – alcohol mixed solvent Weak performance and other defects, only a small amount for the oil-immersed transformer, oil-filled motor windings.

Polyester and modified polyester enamelled wire, ordinary polyester enameled wire, the heat level of 130, the enameled wire after the heat-modified grade of 155. The product is high mechanical strength, and has good flexibility, scratch resistance, adhesion, electrical properties and solvent resistance, it is currently China’s largest production of a species, accounting for about two-thirds: widely used in a variety of motors, Electrical appliances, instruments, telecommunications equipment and home appliances; the weakness of the product is poor thermal shock resistance, low resistance to moisture.

Polyurethane enameled wire; thermal grade of 130.155.180. The most important feature is a straight solderability, good high frequency performance, easy coloring, moisture resistance is good, widely used in electronic home appliances and precision instruments, telecommunications, instrumentation, the weakness of the product is less mechanical strength, heat resistance is not high , And the production of large-format line of flexibility and poor adhesion, so the product specifications to small and medium-sized and more.

Polyester imide enameled wire, hot grade 180 The product has good thermal shock resistance, high softening resistance, high mechanical strength, good solvent resistance and cryogenic resistance, weakness is easy to hydrolysis in closed conditions, widely used In heat-demanding motor, electrical appliances, instruments, power tools and other power dry-type windings.

Polyester imide / polyamideimide composite layer enameled wire. At present, at home and abroad more widely used heat-resistant enameled wire, the heat level of 200, the product of high heat resistance, but also has resistance to freezing agents, resistance to cold, radiation-resistant And other characteristics, high mechanical strength, electrical performance and stability, chemical resist.

Click here, there are more information on copper enameled wire waiting for you.

High Adhesion Standard for Enameled Aluminum Wire

The characteristics of the Enameled Aluminum Wire determine that a larger wire gauge is required to conduct the same current than the copper wire. Therefore, the main wire gauge of the enamelled round enameled aluminum wire is a 0.7 to 3.5 mm medium and large wire, since the enameled aluminum wire is higher than the copper wire. The line stretch is large and easier to stretch, so the primary requirement for large-size enamelled round aluminum wire is adhesion. Through a series of experiments and successful experiences, we found that the improvement of the paint film adhesion of large-size aluminum wire can be effectively improved by the following two improvements: the use of a large-scale aluminum wire for bottoming, that is, the use of special self-adhesive paint on the surface of aluminum materials. After the two-step undercoating, the composite PEI, PE and PAI composite coatings were applied. This primer makes a strong connection between aluminum and polyester or polyester imine primer, which greatly improves the adhesion of the paint film. Compared to the copper oxide layer, the aluminum oxide layer has the advantages of high hardness and good adhesion to the substrate. Therefore, the use of this feature in the process of coating the line in the first line is not painted or modified annealing process deliberately to oxidize the surface of the enameled aluminum wire before painting, this oxide layer is equivalent to the smooth surface of the polished aluminum rod It can effectively improve the adhesion with the film. Under the pressure of cost, each compressor factory is currently developing enameled aluminum wire air conditioners and refrigerator compressors. However, unlike the mature applications of microwave oven transformers, the working environment of the compressors is more demanding, and at the same time it is required in the design and manufacture of compressors. The high stress embedment and very high groove fill rate all require higher softening breakdown of the enameled wire.

Brief Information of Xinyu Enameled Copepr Wire Rectangular

Xinyu-enameledwire is a medium-sized enterprise specializing in the production of Enameled Wire , there are more than 120 employees and 20 production lines in the company with an annual output of over 7,200 tons and yearly export volume of over 4,000 tons.

Our products: Enameled Copper Wire , Enameled Aluminum Wire, Enameled Rectangular Copper Wire, Enameled Rectangular Aluminum Wire, Paper-covered Rectangular Copper Wire, Paper-covered Rectangular Aluminum Wire, Transformer Aluminum Foil, Transformer Copper Foil, etc.

Xinyu-enameledwire has the most advanced testing equipment and production equipment, product quality has reached the national and industry standards, products, professional, high quality.

Xinyu Enameled Rectangular Copper Wire Brief Info

Xinyu Enameled Rectangular Copper Wire has excellent mechanical, electrical and chemical performance, especially in high current output, heat resistance and corrosion resistance. It is mainly used in high-voltage transformers, electric machines, generators, etc.

PRODUCT :Enameled Rectangular Copper Wire

STANDARD :IEC60317-29

DATE :19th,May.,2017

TYPE :QZYB-2/200

SIZE:2.80*6.30mm

Xinyu Copper Enameled Wire with its devotion to finding new materials and harnessing new technology, the company takes pride in developing enameled wire to meet specific customer requirements.

Advantages of Enameled Copper Wire and Xinyu Company

Xinyu-enameledwire is the domestic professional technology experts of Copper Enameled Wire , always adhere to the product first, the principle of winning on quality, and firmly believe that integrity management and word of mouth marketing, paying attention to the customer’s purchase experience.

Advantages of Xinyu Enameled Wire Company:

Xinyu enameled wire company is a leading designer and manufacturer of enameled wire.

Customization

We can arrange production according to customers’ requirements.

Free sample

We supply free wire sample(≤ 2kg) for customer testing.

One-stop solution for transformers

We provide a full set of raw materials for transformer factories

Perfect after-sale service

Compensation solution help customers reduce the loss at lowest.

Advantages Of Xinyu Enameled Copper Wire:

A) Stable quality, high-purity copper conductor adopted.

B) The most competitive price for your market.

C) Professional technology support and timely after-sale service.

D) Free sample available for your test.

E) Special specification can be customized, OEM is also accepted.

F) Fast Delivery, 12-15 days for one 20GP container’s loading.

G) Elantas insulation available.

H) Diameter range from 0.18mm to 6.50mm, thermal class from 130 to 220.

I) Longer quality guarantee period, any quality problem we will compensate for your loss.

Xinyu Enameled Wire with outstanding technical standards, superior product quality, standardized safe operation level, efficient service concept, the best product cost, and good business reputation and other unique advantages, access to the industry customers and experts unanimously recognized and praised. Welcome you to visit our factory.

Obvious Advantages of Xinyu Copper Enameled Wire

 

A large-scale professional manufacturer of a full range of enameled wire and high-precision copper pipe products in China, the enameled wire products are “Chinese famous brand” products. Xinyu Enameled Wire is committed to becoming the largest and most thorough enameled wire supplier in China; China’s largest resource-saving and innovative learning model Copper product processing and copper alloy production and export base. Efforts will be made to realize the harmonious development of society, enterprises and employees, and win-win cooperation between enterprises, customers and shareholders.

The primary operating policies at this stage are as follows: Adhere to technological innovation, speed up the industrialization speed of research and development, vigorously develop new products with higher technology and higher added value, and adhere to the preemptive advantages of product technology in China.

The quality of Enameled Copper Wire, although it depends to a large extent on the quality of raw materials such as paints and enameled wires and the objective conditions of machinery and equipment, but if the operation does not carefully deal with a series of problems such as baking, annealing, speed, and know their relationship I am not sure of the operation skills. All along, the harsh competition in shopping malls has made it difficult for home appliance companies to find the best way to reduce their capital. As an important part of many home appliances, the decline in the price of this product is obvious about the importance of home appliance companies. After interviewing a number of upstream and downstream enterprises, the reporter found that the task of reducing the cost of electric motors has been not a small development. In the meantime, the aluminum enameled wire (hereinafter referred to as aluminum wire) has become the first and most effective way to become a professional. Aluminum price advantage has become the main reason

In China’s home appliance motor industry, the motor enameled wire core material has always been dominated by copper. Copper Enameled Wire (hereinafter referred to as copper wire) has obvious advantages: high electrical conductivity, sophisticated craftsmanship and reliable quality. However, in recent years, the continuous rise in the price of raw materials such as copper has made home appliance companies feel bad.